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Industry · Process & Manufacturing

Process. Plant. Safety as a design constraint.

Microsoft cloud for manufacturing, process, and plant — designed around the safety boundaries, OT/IT divisions, and shift-based operational reality that the corporate template ignores.

Safety-aware patterns OT / IT segmentation Defender for IoT Shift-based collaboration

Why industry is different

On an industrial estate, safety is not a policy — it is engineered into the plant itself, and it outranks everything. Where corporate IT measures success in uptime SLAs, a process operator measures it in safety integrity levels and the integrity of a safety case that may carry major-accident-hazard obligations. The control systems that keep a plant within safe limits were never designed to meet the internet, and the cost of a careless connection is measured in far more than downtime.

Yet the pressure to converge is real. Engineering wants plant-floor data in the cloud for predictive maintenance and analytics; the business wants modern collaboration across office, engineering, and field. The job is to deliver both without ever letting an IT decision reach across into operational technology — crossing the OT/IT boundary deliberately, in one direction, with evidence.

So we treat Microsoft cloud as the corporate and engineering collaboration layer that sits beside the operational networks, never on top of them. Telemetry is lifted up for analytics; control stays where it belongs. The safety case remains intact, and an auditor can see exactly where the line is drawn.

What we deliver

Corporate + engineering Modern Workplace

  • Office, plant, and field-worker Teams patterns
  • Engineering document control on SharePoint
  • Shift-handover and permit-to-work workflows in Power Platform

OT/IT convergence — done safely

  • Defender for IoT inside the engineering network
  • OT-aware identity, segmentation, and conditional access
  • Safety-rated change control aligned with operational change boards

Sentry XDR for industrial estates

  • OT-aware playbooks; IR rehearsed against ICS scenarios
  • Threat-hunt curated against industrial threat groups
  • Quarterly board pack — risks, trends, peer benchmark

InterReality Labs — XR for the plant floor

  • Bespoke Unity simulators for high-risk, high-cost procedures — operators rehearse on a virtual line before touching the real one
  • Hands-free, holographic work instructions overlaid onto equipment, cutting errors and time-to-competence for new staff
  • Remote Assist linking scarce specialists to the line in real time, reducing engineer call-outs and travel
  • Spatial overlays of live IoT and sensor data onto machinery, plus ARMR rugged hardware for the shop floor — delivered for global aerospace and automotive manufacturers

Industry & Advisory — safety-aware assurance

  • OT/IT security-architecture review across the OT/IT boundary
  • Security and OT gap assessment for industrial estates
  • Independent assurance kept separate from the teams that deliver

Anchor outcomes

Managed SOC on Microsoft24×7 UK-based, UK-cleared detection and response across Defender XDR and Microsoft Sentinel, with incident response included.
Secure modern workplaceRight-sized Microsoft 365 licensing with Intune and Autopilot device management, built on a Zero Trust core.
Protected by defaultIdentity-first security and Microsoft Purview information protection, monitored around the clock by Sentry.

Accreditations & frameworks

The accreditations and partner statuses SCG.World holds — the same set listed across the site.

  • Microsoft AI Partner
  • Cyber Essentials Plus
  • G-Cloud 13
  • Digital Outcomes 7
  • Living Wage
  • Cisco Partner
  • Lenovo Partner
  • HPE Partner
Customer success
Manufacturer · OT/IT convergence

Safe OT/IT convergence — without crossing a safety boundary.

A manufacturer needed plant-floor data in the cloud for predictive maintenance, but the OT/IT divide kept getting in the way. We designed a segmented architecture that lifts operational telemetry up to Azure for analytics while keeping the safety-instrumented systems air-gapped and untouched — so engineering got its data and the safety case stayed intact.

Talk to our manufacturing team →
Segmentedplant data lifted to Azure, safely
Untouchedsafety-instrumented systems air-gapped
Predictiveanalytics without crossing the safety line

Client named under NDA on request.

Industry briefing

Corporate, engineering, plant. One coherent estate.

30 minutes with a sector-aware partner. NDA-ready.